PLC, HMI, SCADA, INVERTERS, TUTORIALS, INDUSTRIAL AUTOMATION

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SIEMENS SINUMERIK 802SC bl toolbox V.04.02.04 Sep 2006

Siemens_802SC_SW04.02.04.iso 

CD root directory  contains a file setup.exe.
After starting this file the program guides you through the installation 
of the components.

Programs are running under Windows 95/98/NT.

1. Toolbox

Toolbox\
    |
    |
    +----[xxyyzz]\      (xxyyzz represents version number)
            |
            +--Disk1-n

The Toolbox contains the following files:
- Setup Data for turning and milling machines
- Cycles and configuration files for turning and milling machines
- HMI texts for menus, help and PLC-/Cycle alarms in several languages
- Program to change and manage the HMI texts 

2. WINPCIN

WINPCIN\
    |
    |
    +----[xxyyzz]\
          |
          +--setup.exe

SINUMERIK Data Transfer Program

3. Programming Tool PLC 802

ProgTool\
    |
    |
    +----[xxyyzz]\
          
Tool for programming and debugging the PLC for PLC System Software from 03.01.x.
See Programming Tool PLC 802 readme for detailed information (after installation).

4. PLC 802 Library

PLC_Lib\
    |
    |
    +----[xxyy]\

PLC library including modules to create PLC userprograms very simple and fast 
5. 611UE

611UE\
    |
    +--SinuComU\
    |       |
    |       +--[xxyyzz]\
    |             |
    |             +--Disk1-n
    |
    +--Systemsw\
            |
            +--[xxyyzz]\
                  |
                  +--611u.ufw

Directory 611U E contains the file readme.txt.
This file describes the installation of SinuComU. 
SinuComU makes it possible to startup, optimize the 611U E drive
and is used to save all drive data.

6. Adobe Acrobat Reader

Adobe\

Adobe(r) Acrobat(r) Reader(TM) to view and print PDF files

7. Programming Tool PLC 802 V2.1

Pt802v21\

Tool for programming and debugging the PLC for PLC System Software before V03.01.x.
Projects created by Programming Tool PLC802 (Version 2.x) and stored in the 
SINUMERIK control can only be uploaded with the Programming Tool PLC802 Version 2.1.

8. System Software

System\
    |
    |
    +----[xxyyzz]\

Sinumerik 802SC System Software. "enc0.abb" can be downloaded with WINPCIN.


CONTENTS OF THIS CD-ROM FOR SIMODRIVE 611U AND POSMO SI/CA/CD
=============================================================

Siemens grants their customers the right, which is revocable at any time, to copy and
duplicate the software stored on the data carrier exclusively for their needs.


The software components can be found in the following directories
-----------------------------------------------------------------

directory    | component
----------------------------------------------------------------
SimoComU    | SET-UP tool SimoComU for 611U and POSMO SI/CD/CA  
Sys611U        | software for 611U control board
SysPosmo    | Software for POSMO SI/CA/CD drives
dpc31        | Software for PROFIBUS option module (only 611U)
SDD....        | SIMATIC Device drivers
toolbox        | function blocks for PROFIBUS (examples) / GSD files 
information     | Information and instructions on using SW xx_yy_zz for SIMODRIVE 611U and POSMO SI/CD/CA 
documentation    | documentation on using SW for SIMODRIVE 611U and POSMO SI/CD/CA


The sub directories contain several software versions.
xx_yy_zz designates the corresponding software version.
 

Floppy disk version
===================
You may generate floppy disks from the contents of the CD-ROM.

SET-UP tool              Copy the contents of SimoComU\xx_yy_zz\disk1..n
                                  on a corresponding floppy disk 1..n
                                  without copying the directory structure

611 U system software          Copy the file 611u.ufw from Sys611U\xx_yy_zz
                                  to a floppy disk

POSMO SI/CA/CD system software      Copy the file posmo.ufw from SysPosmo\xx_yy_zz
                                  to a floppy disk

Software profibus option module      Copy the file v1sl.ufw from dpc31\xx_yy_zz
                                  to a floppy disk

Function blocks for profibus      Copy the contents of Toolbox\xx_yy_zz
                                  to a floppy disk


Note:     SimoComU for communication online via PROFIBUS cannot be installed with     floppy disks.
 


Service Pack 1 for Programming Tool PLC 802 v2.1:

The service pack 1 contains an update of user programs and plc802 help file 
as a compressed file.

versions:
upgmmill V02.05
upgmturn V02.07

Please unpack this self extracting file in a temporary directory and 
replace all containing files into your Programming Tool 802 directory. 
After that you can delete the extracted files and pt802sp1.exe.

compressed file pt802sp1.exe contains:
    |
    +---help
    |       plc802.hlp
    |
    \---samples
            upgmmill.cfg
            upgmmill.cht
            upgmmill.cmt
            upgmmill.db1
            upgmmill.dbc
            upgmmill.ob1
            upgmmill.obc
            upgmmill.prj
            upgmmill.sym
            upgmturn.cfg
            upgmturn.cht
            upgmturn.cmt
            upgmturn.db1
            upgmturn.dbc
            upgmturn.ob1
            upgmturn.obc
            upgmturn.prj
            upgmturn.sym
 


Toolbox 802SC base line
#######################
Version 04.02.04
for Sinumerik 802SC bl V.04.02.04
Sep 2006

CHANGE LOG
==========
Date        Toolbox Vers   Description (Changes)
-----------------------------------------------------------------
Sep 2006     V.04.02.04    toolbox version for 802SC bl V.04.02.04
Whatґs new to V.04.02.04:
             new Config Data for 802SC bl V.04.02.04
             new Cycles V.02.05.05
             new Programming Tool V.03.01.03.06
             new PLC-Library V.01.02.10
             Attention:
             In case SinuCom PCin is already installed on the PC,
             WinPCin doesn't work anymore !
             Please don't install WinPCin, use SinuCom PCin instead.
-----------------------------------------------------------------
Jan 2006     V.04.01.02    toolbox version for 802SC bl V.04.01.01
Whatґs new to V.04.01.02:
             new SimuComU V.08.03.07
             new Simodrive 611U firmware V.08.03.07
             new DPC31 firmware V.08.01.01
             Attention:
             In case SinuCom PCin is already installed on the PC,
             WinPCin doesn't work anymore !
             Please don't install WinPCin, use SinuCom PCin instead.
-----------------------------------------------------------------
Mar 2005     V.04.01.01    toolbox version for 802SC bl V.04.01.01
Whatґs new to V.04.01.01:
             new Cycles V.02.05.04 (resolved bugs)
             new Manual Machine V.3.1
-----------------------------------------------------------------
Oct 2003     V.04.00.04    toolbox version for 802SC bl V.04.00.04
Whatґs new to V.04.00.04:
             new PLC-Lib incl. SAMPLE, Version 01.00.04
             (resolved bugs, changed settings for override key 100%)
-----------------------------------------------------------------
Sep 2003     V.04.00.03    toolbox version for 802SC bl V.04.00.03
Whatґs new to V.04.00.03:
             Textmanager V. 05.05.02 (resolved bugs, OEM.bmp loadable)
             Simodrive 611UE V. 05.04.02
             Cycle V.02.05.03 (resolved bug)
             new PLC-Lib incl. SAMPLE
-----------------------------------------------------------------
Whatґs new to V.04.00.02:
             new PLC-program and PLC-Lib for 802SC base line
             no Manual Machine Software
-----------------------------------------------------------------
Jun 2003     V.04.00.02    first toolbox version for 802SC base line.
The 802SC base line is a new version in hardware and software against 802SC/802SeCe.
-----------------------------------------------------------------
It follows the last version for 802SC/802SeCe:        
Mar 2003     V.03.01.12    (released version for 802SC SW 03.01.11)
-----------------------------------------------------------------

Content
=======
Description of Toolbox
        A) Directory structure and description
        B) File transfer between 802SC PC

-----------------------------------------------------------------

Description of the Toolbox 
==========================
The Toolbox is located in the selected folder during the setup.
The default path is: \Program Files\Siemens\Toolbox 802SC base line
and is located in the root of the drive on which Windows is 
installed.
(In other language versions of Windows, the folder name is 
localized appropriately by default.) 

For software updates the systemfile enc0.abb is stored on the CD
and will not be installed on the PC.
For updates please use WinPCIN to load the enc0.abb in binary mode
directly from the CD into the control with the start up key = 2.

A) Directory structure and description
***************************************

\Vxxyyzz (xxyyzz represents version number)       
- siemense.txt (this readme-file)

\Vxxyyzz\CONFIG
Configuration files to initialize the control for several use.
The .ini-files contain all necessary machine data to extend 
the origin turning version or to establish a milling version.

- techmill.ini (to set the machine dates for a milling machine) 
Please load this file at first, if you want set up a milling machine! 

- PLC-MD_T.ini (to set selected PLC-MD for turning machines)
- PLC-MD_M.ini (to set selected PLC-MD for milling machines)
To set your special PLC-MD please refer to the Description of PLC-Lib.

- spinres.ini  (to ensure the spindle mode OWN SPINDLE RESET) 
Additional to load, if you set MD 35040 SPIND_ACTIVE_AFTER_RESET = 1.

- turnax_U.ini (to enable an additional position axis U for turning machines)
- turnax_V.ini (to enable an additional position axis V for turning machines)
- turnax_W.ini (to enable an additional position axis W for turning machines)
Only one of these additional position axis can be enabled.

Please select the necessary .ini-file and download them into 
the 802SC base line by using WinPCIN.


\Vxxyyzz\CYCLES
- siemense.txt (readme-file, how to handle the cycles)

\Vxxyyzz\CYCLES\MILL 
- Cycles and files for turning machines

\Vxxyyzz\CYCLES\TURN 
- Cycles and files for milling machines

Please use the WinPCIN to download the necessary cycle files in the 802SC base line.
You can download all the cycles MILL or TURN as one file (Allcyc.spf )
or the cycles seperatly, if you need only some of it and you want to 
economize part program memory.


\Vxxyyzz\PROJECTS
This project directory is to join all necessary files into one directory for a 
certain customer or for a certain machine type or for similar combinations.
Hint: To modify any PLC user alarms or cycle alarms from \TEXT_UPD\TEXT, 
      you have to create a "project" by using the Text Manager Tool. During 
      the creation you can select the languages and files you want to modify. 
      Then you are able to edit these files, the origin SIEMENS text are not
      editable.

\Vxxyyzz\TEXT_UPD
The enclosed text update files are for updating the HMI languages and 
for editing and download cycle and PLC alarm texts for the several languages.
Hint: Update is to be done by using the installed Text Manager Tool 
      for select, create and download into the 802SC base line.

\Vxxyyzz\TEXT_UPD\DEST
Destination directory for the created text archivs, 
used by the Text Manager Tool,
empty after download.

\Vxxyyzz\TEXT_UPD\TEXT
 - Archiv files for the HMI texts in the several languages.
Please select and download the desired language into the 802SC base line
by using the Text Manager menu LAN.
 Attention: 
 * If you select two languages for the download,
   it is necessary on the 802SC base line side, to start the transmission 
   a second time after the download of the First Language.
 * Only one asian language is allowed to load into the control,
   because the memory is limited
 * Download will be done with binary format (to select only on the 802SC base line side)

 - Cycle alarms and PLC alarm text file templates,
   to edit and to create user alarms for PLC and user cycles.
   Hint1: Please create or select a project by using the Text Manager menu PROJ. 
          Then you are able to edit and download the alarm and cycle texts 
          in the desired language by using the Text Manager menu OEM.
          Download has to be done with binary format.
         (to select only on the 802SC base line side)
   Hint2: If you want to copy texts from an older version, please open the
          Text Manager from the older version and the Text Manager from this 
          new version on your PC, copy the desired textfile completely to   
          substitute the default texts completely with this copy. 
          Use the clipboard on your PC.

B) File transfer between 802SC base line and PC (WinPCIN or Text Manager Tool)
******************************************************************************
Please use the WinPCIN Tool and for all text files under TEXT_UPD
the Text Manager Tool.
Please do the following steps:
 1. Connect the SINUMERIK 802SC base line (COM1) and the PC (COM1/2) via V.24-cabel.
 2. SINUMERIK 802SC base line: 
    Power is On, 
    Please use the operating area "Service/RS232 setting" to prefer the transfer:
    - To transmit ASCII- files, press the softkey "RS232 Text" 
    - To transmit binary files, press the softkey "RS232 Binary" 
    - Select the desired Baud rate
    - In case of read out from the 802SC base line select the desired data,
      for reading in no selection is necessary.
 3. PC: 
    Prefer the transfer:
    - Start the necessary tool 
    - Select the transmission format and rate by using the Config 
      menus in the WinPCIN or Text Manager Tool
 4. Select the desired source data or the destination filename
 5. Start the transfer, at first the input side and than 
    the output side.

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